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Storm Copper saves OEMs time and money by incorporating all fabrication processes under one roof.
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Fabricated Copper Parts

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Copper Connector Flexible Tooling

Save Time and Money on Quality Copper Components

At Storm Copper Components, the adage that "Time is Money" has been translated into customer savings through the use of Flex-Tooling equipment. This technologically advanced system speeds up the production of OEM copper connectors and eliminates the need for expensive hard die tooling costs.

Copper fabrication using a traditional punching machine is capable of producing one hole or notch per stroke, making the production of copper connectors requiring multiple punches time consuming. While high-output presses can produce a completed copper part with numerous holes and notches with every stroke of the machine, the down side is high tooling costs.

This mass production capability is realized by the use of expensive hard dies, but when you need to produce 100 connectors per minute, this is the way to go. As anyone in production knows, high volume and quality are two wonderful factors when married together on a single machine.


Copper Electrical Connectors

The investment in Flex-Tooling has proven to be such a marriage for Storm Copper, especially beneficial to OEM customers in the Solar and other alternative energy markets where fast turnaround and cost reduction can make a huge difference between profit and loss. For younger companies and startups, flex tooling is a major competitive advantage, as the cost of traditional custom tooling parts is significantly lower or eliminated.

According to co-owner, Dan Kitts, "Producing hard dies for copper fabrication is very costly, ranging between $5,000 and $10,000 per set. In order to justify that cost it must be tied to a very large order to amortize the cost to a reasonable per unit price. With our equipment, we create a top and bottom template, and then install the required punches and notching components which function exactly like a hard die. And when the project is completed, we uninstall the reusable components and put the templates into our collection of several hundred already on hand."

Storm Copper Components also has the capability of producing its own templates, so there’s no lag time waiting for a third party to supply templates or tooling. Another competitive advantage of flex tooling is reduced setup costs and faster production time, meaning that Storm’s OEM customers are able to order on short notice and receive their copper parts much faster. "Storm’s Flex-Tooling capability becomes a winner for every company downstream. And, unless there is a very unusual aspect to an order, our customers never receive a tooling charge," Kitts said.

Another key advantage to Flex-Tooling is reduced tooling lead-time. Typically hard die setup lead times run into weeks, if not months, while Storm’s production time for a template is typically a couple of days. This rapid production and reasonable costing of copper connectors has proven very advantageous to companies currently working to meet the demand of developing new alternative energy sources, most notably solar power.

Custom Copper Bus Bar



Recently, Storm has experienced a dramatic increase in parts ordered by OEMs involved in the manufacture of solar combiner boxes, inverters, solar panels and other energy-critical components.

This increase in orders has been compounded by a recent upturn in economic growth, spurring an unexpected high demand for copper electrical connectors in the power generation and communications industries.

By enlisting Flex-Tooling alongside Storm's adherence to Quality Standards and Value Engineering, the company has been able to maintain a two-week lead time throughout this period of high demand, a remarkable feat compared to industry averages of six weeks or higher.

For current pricing on Storm's - IN-STOCK - Copper Bar, Copper Sheet, Ground Bars, Punched Copper Connectors, Cable Jumpers and Standoff Insulators Visit our Online Store

For wholesale and volume copper metal product purchases Call Michelle Hurt at 1-866-716-9773.

For fast, no obligation quotes on OEM Copper Parts, call 1-800-394-4804.


C o n t a c t :

OEM Sales Manager
240 Industrial Park Lane,
Decatur, TN 37322
1-800-394-4804 FAX 423-334-3389


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